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MOTOROLA
SEMICONDUCTOR TECHNICAL DATA
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Hybrid Power Module
Integrated Power Stage for 230 VAC Motor Drive
This module integrates a 3-phase inverter, 3-phase rectifier, brake, and temperature sense in a single convenient package. It is designed for 3.0 hp general purpose 3-phase induction motor drive applications. The inverter incorporates advanced insulated gate bipolar transistors (IGBT) with integrated ESD protection Gate- Emitter zener diodes and ultrafast soft (UFS) free-wheeling diodes to give optimum performance. The solderable top connector pins are designed for easy interfacing to the user's control board. * Short Circuit Rated 10 s @ 125C, 400 V * Pin-to-Baseplate Isolation Exceeds 2500 Vac (rms) * Compact Package Outline * Access to Positive and Negative DC Bus * Independent Brake Circuit Connections * UL Recognition Pending ORDERING INFORMATION
Device PHPM7A30E60DC3 Voltage Rating 600 Current Rating 30 Equivalent Horsepower 3.0
MHPM7A30E60DC3
Motorola Preferred Device
30 AMP, 600 VOLT HYBRID POWER MODULE
CASE 464D-01 ISSUE O
MAXIMUM DEVICE RATINGS (TJ = 25C unless otherwise noted)
Rating Repetitive Peak Input Rectifier Reverse Voltage (TJ = 25C to 150C) IGBT Reverse Voltage Gate-Emitter Voltage Continuous IGBT Collector Current (TC = 25C) Continuous IGBT Collector Current (TC = 80C) Repetitive Peak IGBT Collector Current (1) Continuous Free-Wheeling Diode Current (TC = 25C) Continuous Free-Wheeling Diode Current (TC = 80C) Repetitive Peak Free-Wheeling Diode Current (1) Average Converter Output Current (Peak-to-Average ratio of 10, TC = 95C) IGBT Power Dissipation per die (TC = 95C) Free-Wheeling Diode Power Dissipation per die (TC = 95C) Junction Temperature Range Short Circuit Duration (VCE = 400 V, TJ = 125C) Isolation Voltage, pin to baseplate Operating Case Temperature Range Storage Temperature Range Mounting Torque -- Heat Sink Mounting Holes (1) 1.0 ms = 1.0% duty cycle
Preferred devices are Motorola recommended choices for future use and best overall value. This document contains information on a product under development. Motorola reserves the right to change or discontinue this product without notice.
Symbol VRRM VCES VGES ICmax ICmax IC(pk) IFmax IF80 IF(pk) IOmax PD PD TJ tsc VISO TC Tstg --
Value 900 600 20 30 21.8 60 30 20 60 27.6 34 23 - 40 to +150 10 2500 - 40 to +95 - 40 to +150 12
Unit V V V A A A A A A A W W C
ms
Vac C C lb-in
Motorola IGBT Device (c) Motorola, Inc. 1998
Data
1
MHPM7A30E60DC3
ELECTRICAL CHARACTERISTICS (TJ = 25C unless otherwise noted)
Characteristic DC AND SMALL SIGNAL CHARACTERISTICS Input Rectifier Forward Voltage (IF = 30 A) Gate-Emitter Leakage Current (VCE = 0 V, VGE = 20 V) Collector-Emitter Leakage Current (VCE = 600 V, VGE = 0 V) Gate-Emitter Threshold Voltage (VCE = VGE, IC = 1.0 mA) Collector-Emitter Breakdown Voltage (IC = 10 mA, VGE = 0 V) Collector-Emitter Saturation Voltage (IC = ICmax, VGE = 15 V) Free-Wheeling Diode Forward Voltage (IF = IFmax, VGE = 0 V) THERMAL CHARACTERISTICS, EACH DIE Thermal Resistance -- IGBT Thermal Resistance -- Free-Wheeling (Fast Soft) Diode Thermal Resistance -- Input Rectifier TEMPERATURE SENSE DIODE Forward Voltage (@ IF = 1.0 mA) Forward Voltage Temperature Coefficient (@ IF = 1.0 mA) VF TCVF 1.983 -- 2.024 -8.64 2.066 -- V mV/C RqJC RqJC RqJC -- -- -- 1.3 1.9 2.6 1.6 2.4 3.3 C/W C/W C/W VF IGES ICES VGE(th) V(BR)CES VCE(sat) VF -- -- -- 4.0 600 -- 1.6 1.04 -- 5.0 6.0 -- 2.2 1.8 1.25 20 100 8.0 -- 2.6 2.1 V Symbol Min Typ Max Unit
mA mA
V V V V
2
Motorola IGBT Device Data
MHPM7A30E60DC3
TYPICAL CHARACTERISTICS
60 IF, FORWARD CURRENT (AMPS) IF, FORWARD CURRENT (AMPS) 50 TJ = 125C 40 25C 30 20 10 0 0 0.2 0.4 0.6 0.8 1.0 1.2 VF, FORWARD VOLTAGE (VOLTS) 60 50 TJ = 125C 40 25C 30 20 10 0 0 0.5 1.0 1.5 2.0 2.5 VF, FORWARD VOLTAGE (VOLTS)
Figure 1. Forward Characteristics -- Input Rectifier
Figure 2. Forward Characteristics -- Free-Wheeling Diode
60 VGE = 18 V IC , COLLECTOR CURRENT (AMPS) 50 40 9.0 V 30 20 TJ = 25C 10 0 0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 VCE, COLLECTOR-TO-EMITTER VOLTAGE (VOLTS) 12 V 15 V IC , COLLECTOR CURRENT (AMPS)
60 VGE = 18 V 50 40 30 20 TJ = 125C 10 0 0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 VCE, COLLECTOR-TO-EMITTER VOLTAGE (VOLTS) 12 V 15 V
9.0 V
Figure 3. Forward Characteristics, TJ = 25C
Figure 4. Forward Characteristics, TJ = 125C
+15 V 5.0 IG , GATE CLAMP DIODE CURRENT (mA) 4.0 3.0 2.0 1.0 0 -1.0 -2.0 -3.0 -4.0 -5.0 -30 TJ = 25C MBRS1100T3 MC33153 MBRS1100T3 120 W RG(on) 20 W RG(off) MBRS1100T3
-20
-10
0
10
20
30
VGE, GATE-TO-EMITTER VOLTAGE (VOLTS)
Figure 5. Gate-Emitter Zener Diode Clamp Characteristic
Figure 6. Recommended Gate Drive Circuit
Motorola IGBT Device Data
3
MHPM7A30E60DC3
TYPICAL CHARACTERISTICS
2.5 V F, FORWARD VOLTAGE @ 1 mA (VOLTS) +15 V MAXIMUM TYPICAL MINIMUM
2.0
R1 12.4 kW 14 A/D INPUT
1.5
1.0 TYPICAL VF = 2.240 - 0.00864 T MIN: 2.199 - 0.00864 T MAX: 2.282 - 0.00864 T 0 20 40 60 80 100 120 140 160
0.5 0
15
T, TEMPERATURE (C)
Figure 7. Recommended Temperature Sense Bias Circuit
Figure 8. BAV99LT1 Temperature Sense Diode Performance: VF = 2.59 - 7.31E-3 TC
MOTOR OUTPUT U V W
BRAKE RESISTOR R S 3 PHASE INPUT T
1
2
3
4
5
6
7
8
9
10
11
12
D7 D8 D1 Q1 D3 Q3 D5 Q5 D9 TEMP SENSE D14 Q2 D2 D4 Q4 D6 Q6 Q7 D11 D13 D10 D12
24 R1 SENSE RESISTOR
23
22
21
20
19
18
17
16
15
14
13
R2
R3 + C1
FILTER R NTC FILTER
Figure 9. Schematic of Module, Showing Pin-Out and External Connections
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Motorola IGBT Device Data
MHPM7A30E60DC3
KEEP-OUT ZONES (x4) 0.585 0.250 0.175 0.450 1.850 0.925 0.270 0.066
0.140 NON-PLATED THRU-HOLE PLATED THRU-HOLES (x24)
OPTIONAL NON-PLATED THRU-HOLES FOR ACCESS TO HEAT SINK MOUNTING SCREWS (x2)
NOTES: 1. Package is symmetrical, except for a polarizing plastic post near pin 1, indicated by a non-plated thru-hole in the footprint. 2. Dimension of plated thru-holes indicates finished hole size after plating. 3. Access holes for mounting screws may or may not be necessary depending on assembly plan for finished product.
Figure 10. Package Footprint (Dimensions in Inches)
Motorola IGBT Device Data
5
MHPM7A30E60DC3
PACKAGE DIMENSIONS
AA
A U
Q 3 PL Y 2 PL
NOTES: 1. DIMENSIONING AND TOLERANCING PER ANSI Y14.5M, 1982. 2. CONTROLLING DIMENSION: MILLIMETER. 3. LEAD LOCATION DIMENSIONS (ie: P, Q, R, S...) ARE TO THE CENTER OF THE LEAD. MILLIMETERS DIM MIN MAX A 111.51 112.52 B 50.93 51.94 C 12.32 13.59 D 0.89 1.65 E 8.64 9.65 F 0.13 0.64 G 5.97 6.73 H 46.48 47.50 J 0.41 1.22 K 16.26 17.27 L 3.71 4.72 M 5.46 6.48 N 10.92 11.94 P 37.60 38.60 Q 2.01 2.62 R 23.24 23.75 S 14.35 15.37 U 99.10 100.08 V 81.28 82.55 W 42.67 43.69 Y 5.15 5.77 X 11.30 12.07 AA 2.01 2.72 AB 16.26 17.27 INCHES MIN MAX 4.390 4.430 2.005 2.045 0.485 0.535 0.035 0.065 0.340 0.380 0.005 0.025 0.235 0.265 1.830 1.870 0.016 0.048 0.640 0.680 0.146 0.186 0.215 0.255 0.430 0.470 1.480 1.520 0.079 0.103 0.915 0.935 0.565 0.605 3.900 3.940 3.200 3.240 1.680 1.720 0.203 0.227 0.445 0.475 0.079 0.107 0.640 0.680
1
2
3
4
5
6
7
8
9
10
11
12
B
PN R
24 23 22 21 20 19 18 17 16 15 14 13
H
S
G 22 PL
M
4 PL
J
F DETAIL Z
24 PL
DETAIL Z
D 24 PL
AB
X V
C
K
E
L W
CASE 464D-01 ISSUE O
Motorola reserves the right to make changes without further notice to any products herein. Motorola makes no warranty, representation or guarantee regarding the suitability of its products for any particular purpose, nor does Motorola assume any liability arising out of the application or use of any product or circuit, and specifically disclaims any and all liability, including without limitation consequential or incidental damages. "Typical" parameters which may be provided in Motorola data sheets and/or specifications can and do vary in different applications and actual performance may vary over time. All operating parameters, including "Typicals" must be validated for each customer application by customer's technical experts. Motorola does not convey any license under its patent rights nor the rights of others. Motorola products are not designed, intended, or authorized for use as components in systems intended for surgical implant into the body, or other applications intended to support or sustain life, or for any other application in which the failure of the Motorola product could create a situation where personal injury or death may occur. Should Buyer purchase or use Motorola products for any such unintended or unauthorized application, Buyer shall indemnify and hold Motorola and its officers, employees, subsidiaries, affiliates, and distributors harmless against all claims, costs, damages, and expenses, and reasonable attorney fees arising out of, directly or indirectly, any claim of personal injury or death associated with such unintended or unauthorized use, even if such claim alleges that Motorola was negligent regarding the design or manufacture of the part. Motorola and are registered trademarks of Motorola, Inc. Motorola, Inc. is an Equal Opportunity/Affirmative Action Employer. Mfax is a trademark of Motorola, Inc. How to reach us: USA / EUROPE / Locations Not Listed: Motorola Literature Distribution; P.O. Box 5405, Denver, Colorado 80217. 1-303-675-2140 or 1-800-441-2447 Customer Focus Center: 1-800-521-6274 MfaxTM: RMFAX0@email.sps.mot.com - TOUCHTONE 1-602-244-6609 ASIA/PACIFIC: Motorola Semiconductors H.K. Ltd.; 8B Tai Ping Industrial Park, Motorola Fax Back System - US & Canada ONLY 1-800-774-1848 51 Ting Kok Road, Tai Po, N.T., Hong Kong. 852-26629298 - http://sps.motorola.com/mfax/ HOME PAGE: http://motorola.com/sps/ JAPAN: Nippon Motorola Ltd.: SPD, Strategic Planning Office, 141, 4-32-1 Nishi-Gotanda, Shagawa-ku, Tokyo, Japan. 03-5487-8488
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Motorola MHPM7A30E60DC3/D IGBT Device Data

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